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Thermography: what a useful report needs to contain

Predictive Maintenance··5 min read
Thermal camera aimed at electrical connections

A pretty thermal image is not a diagnosis. Without recorded load, emissivity and severity criteria, the report cannot support a maintenance decision.

Thermographic inspection is the predictive tool with the best cost-benefit ratio in electrical installations. It is also the most poorly executed, because the apparent barrier to entry is low: all you need is a camera.

A report that supports a decision must record the load current at the moment of measurement. A hot spot at 30% load means something completely different from the same spot at 90%. Without that data, there is no way to extrapolate behavior at rated condition.

Emissivity and reflected temperature must be declared. Polished copper busbar and PVC-insulated cable have very different emissivities; using the camera's factory default on both produces errors of tens of degrees.

Severity criteria must be explicit and comparable across campaigns. We work with classification by delta-T over the reference phase and over ambient, with intervention deadlines tied to each band.

Finally, the real value shows up in the trend. A single campaign points out problems; a historical series shows which connection is degrading and lets you schedule the intervention for the next shutdown, instead of reacting to a failure.

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Get in touch with our team of specialists and find out how Hollinspec can improve the safety, efficiency and compliance of your electrical installations.